April 8, 2024
Reducing Kraft and OCC Waste With Bunzl Distribution

Mid America Paper Recycling recently welcomed a new national supplier, Bunzl Distribution USA, LLC, which needed product destruction services at more than two dozen of its facilities. Based in St. Louis, Bunzl Distribution supplies products including outsourced food packaging, disposable supplies, and cleaning and safety products to food processors, supermarkets, non-food retailers, convenience stores, and others. A leading supplier in North America, with worldwide sales above $12 billion and more than 190 warehouses in the U.S., Puerto Rico, Canada, the Caribbean, and parts of Mexico, Bunzl Distribution, focuses on finding ways to protect the environment and make better use of natural resources.


Bunzl Distribution needed help with disposing of kraft paper padding and OCC base inserts made at 14 of its facilities across the country. Used for e-commerce shipments by a well-known e-commerce customer, the materials were stacked on more than 1,000 skids and stored in Bunzl Distribution’s warehouses. Bunzl Distribution, needed help and fast.

Plastics Recycling | Chicago, IL | Mid America Paper

When custom-made kraft paper padding (above) used for e-commerce shipments

had to find a new home, Mid America Paper Recycling found

a way to divert them to paper mills instead of landfills.


“We first started talking with Jake Meszaros at Mid America Paper Recycling in early December 2023 to review the scope of the project and determine if they could work with all 14 of our branches,” recalls one Bunzl Manager. “After finding them online, I contacted them and within minutes, they began working out all the details.”


Like Mid America Paper Recycling, Bunzl continuously searches for ways to enhance and upgrade its sustainable business practices and procedures to make a positive environmental impact. “We worked with Bunzl to develop an inventive strategy to significantly reduce their waste and keep the material out of landfills,” remembers Jake Meszaros, National Sales Manager at Mid America Paper Recycling, who took the call. “We shipped the inserts to recyclers that baled the material and then shipped the waste to various paper mills across the country for pulping and reuse. We got great feedback from Bunzl, which was a first-time customer.”


Overstock overhaul

Launched at the end of January 2024, the project involved one of Bunzl Distribution’s major customers, which was left with over $1 million in seasonal overstock inventory. The customer had to either dispose of the overstock or continue paying storage fees. “They chose to recycle the large amount of kraft padding and inserts, which were custom-made for them. But we couldn’t find a way to reuse for them within our customer base.”

Corrugated Kraft Recycling | Chicago, IL | Mid America Paper

The corrugated inserts and padding stacked on pallets were produced at several of Bunzl

Distribution’s facilities across the U.S. Easily reusable, they were shipped to paper mills

that pulped them for reuse.


“Meszaros then met with Bunzl Distribution’s operations team to review the scope of the project. When obtaining approvals, the large Bunzl Distribution customer required that a certificate of destruction be produced for each shipment. Bunzl Distribution and the Mid America Paper Recycling team coordinated with the individual Bunzl Distribution branches and recycling facilities that could accept the waste, produced the certificates and Mid America Paper Recycling then provided the delivery details.


“Mid America Paper Recycling confirmed it would produce the certificates and ship all of the paper waste bales to paper mills where it could be pulped and reused,” the Bunzl Manager remembrers. “They were amazing. This was a large project with so many locations and people involved. Mid America Paper Recycling and I coordinated with the teams at each location, determining where the waste at each branch would go. The project went smoothly, considering the many branches and recycling centers we were dealing with. Some branches had several truckloads of the kraft and corrugated waste.”


All total, 1,769 pallet loads were transported. “This was a huge win for our company overall and especially for our branches, which are already tight on space,” the Bunzl Manager adds. “We would absolutely work with Mid America Paper Recycling again. They handled the material safely and we had no negative feedback from our drivers who delivered the product to their sites. They were top-notch and wonderful to work with. I loved the clear, concise information and attention to detail they provided. They went above and beyond for the scope of this project, and it turned out to be a huge success. They were a pleasure to work with and took care of all the details from start to finish.”


From sourcing products ethically and responsibly to consolidating them in an environmentally efficient way, this is just one of Mid America Paper Recycling’s many “green” sustainable partnership programs that make a difference in the environment. “It was great to get such positive feedback from a first-time customer,” Meszaros summarizes. “Our ultimate aim is to promote partnerships like this and keep recyclable waste materials out of landfills.”

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For printing and packaging firms, floor space is a critical resource directly tied to productivity, safety, and profitability. Operating under typically tight profit margins, these companies cannot afford inefficiencies that hinder operations or add unnecessary costs. Yet, in many facilities, valuable floor space is wasted on scrap and trim waste from the paperboard manufacturing and converting process. Gaylords of loose material waiting to be processed and bales awaiting pickup can create bottlenecks, disrupt workflows, and eat into already slim margins. At Mid America Paper Recycling, we provide timely solutions to help manufacturers reclaim their floor space and protect their bottom line. Here’s how: The Hidden Costs of Wasted Floor Space Inefficient use of floor space doesn’t just limit operational effectiveness—it carries significant financial and operational consequences. Here’s what’s at stake: High Real Estate Costs : Manufacturing and warehouse space is expensive. According to Prologis, the annual cost for warehouse space averages $13.20 per square foot , including base rent and operating expenses. A facility dedicating 1,000 square feet to waste storage could incur $13,200 annually in avoidable costs. Safety Risks and Workplace Injuries : Cluttered floors with bins of loose material and stacked bales create hazards that increase the risk of workplace injuries. The National Safety Council reports that the average cost of a medically consulted workplace injury exceeds $40,000 , factoring in productivity losses, medical bills, and administrative expenses. Missed Revenue Opportunities : Every square foot dedicated to waste is a square foot unavailable for revenue-generating activities. For example, a production machine occupying 1,000 square feet could generate $100,000 to $500,000 annually in additional revenue. Increased Labor Costs : Managing waste on the plant floor is time-consuming. Employees spend hours moving, organizing, and handling waste instead of focusing on higher-value tasks. At an average wage of $20 per hour , one additional hour spent daily on waste management can cost a company $5,000 annually per employee . How Mid America Paper Recycling Reclaims Space Reclaiming floor space starts with understanding a facility’s unique challenges. Through our waste audit services , we identify inefficiencies in waste management handling practices in your plant facilities and provide customized solutions to optimize space utilization. Trailer Spotting: A Game-Changer for Floor Space One of the most effective strategies we offer printers and board converters is trailer spotting. Instead of storing waste on the plant floor, a dedicated trailer is stationed on-site to accumulate scrap and trim waste, and then rotated back to our recycling facility for materials processing. Maximizes Plant Space : By removing bales and scrap from the floor at key intervals, plants can free up hundreds or even thousands of square feet for production or finished goods storage. Improves Safety : Clear, clutter-free floors reduce the risk of accidents and ensure smoother workflows. Cuts Handling Costs : Employees spend less time managing waste, which translates to significant labor savings. Streamlines Operations : Trailers simplify the waste management process, ensuring efficient material handling and faster pickups. Faster Financial Return on Recyclables : By consolidating and efficiently managing scrap materials in a trailer, recyclables can be transported directly to mills more frequently. This reduces delays, accelerates payments, and ensures more consistent cash flow tied to a recycling program. For example, one large printing client reduced their reliance on floor space for bales by 50% , enabling them to install additional equipment and increase production capacity. Execution in Action At Mid America Paper Recycling, we deliver results through precise execution of recycling programs. Our Chicago-based facility processes 51 different paper grades using advanced baling systems and a fleet of 125 trailers in our logistics network. By leveraging our infrastructure and consulting expertise, we help customers reclaim floor space, reduce costs, and maximize profitability year after year. Partner with Mid America to Reclaim Your Space  For any packaging manufacturer, the value of floor space cannot be overstated. Don’t let waste take up space that could be driving your business forward. Let Mid America Paper Recycling help you optimize your operations, starting with a free waste audit to discover how we can help you unlock the hidden value in your facility.